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The Production Process
PRE – WEFTING PROCESS:
1. Purchase of Raw Hair
Indian Remi hair of the highest quality is sourced from the temples of south India. Natural hair comes in different lengths, which is usually shaved from one women’s head and tied as a single piece. Lengths of different sizes are assorted, segregated and sold at different price together in one lot. Careful selection is done to procure the right type of hair with fine texture. Our skilled team of technicians does this. This hair is known as Virgin hair as each piece of hair is from a single person’s head.
2. Arranging Hair
The percentage thickness of the hair is determined by the style and maintenance of the person who offer to shave the head. Some women prefer to have long hair and some a mix of long and short hair. In a person’s head the longest hair may be of 26” but the shortest size could be of 2 – 3 “ length. The percentage of 20 – 26” is approximately 30% whereas 10 – 20” would be of 40% and remaining 30% up to 2”.
By arranging the hair we ensure that the head of the hair is even. It is further hackled to remove crude and unwanted short sized hair before sending it for washing. Usually the shaved hair comes as a single piece tied with a bunch of short hair to ensure the piece is tight enough to hold it. This short hair and all unwanted hair are also removed in this process. The different sizes are segregated before sent for washing. Hair loss in this process is between 05 – 10 % of the total weight.
3. Washing – I Stage
The arranged hair is soaked in a solution of conditioners and detergents overnight to remove the dirt, oil and other dust particles. Usually the hair is soaked in oil to give more weight while selling. The soaked hair is then washed in potable water several times until it is clean and sent for drying.
4. Drying
Hot sun is essential for proper drying. We sun dry the washed hair for several hours to make sure the hair becomes soft. During rainy season we prefer not to use the heater to dry as is gives an odd odour on the hair. Though sun drying makes for almost 10 - 15% of weight loss after washing, it is easier to identify the texture of hair after proper drying.
5. Hackling
Hackling is a process to arrange the hair evenly as per the sizes. All short hair is removed from the pieces are arranged for further process. Only trained professionals do this job. Extreme care is taken in this process to avoid mixing of head and tail of the hair. The head and tail of the hair should be in arranged in the same direction only then it is remi hair. A small mistake could become a disaster. The percentage loss is approximately 10 – 15%.
6. Stocking
The hackled and arranged hair is stocked in racks of different sizes for further process like wefting, colouring, bleaching etc. These are also known as ready stock and this is what is readily available at any time. From this inventory, hair is selected for any other process. The Total Weight Loss from purchase of raw hair until this stage is around 30% or even more.
After each process the hair is washed again and conditioned. Overall, on an average the hair undergoes three times shampoo wash and conditioned twice to make the final product.
We produce and supply quality Human hair, renowned for their excellent aesthetics and durability. India being the hub of human hair exports, our team of experts procure quality Human hair from various sources like temples, etc,. This natural hair or virgin hair is selected, after extensive and detailed search and research.
Our team of highly skilled and competent workers, then process this collected hair, to produce Human hair of very fine quality. Every process is of paramount importance to us. Utmost importance is given to the pre-wash and post-wash process. Only quality and strengthened Human hairs are selected and the rest is destroyed. We maintain quality standards, cutting across every stage of production, delivering only the best to our customers, globally.
Once the Human hair becomes ready for shipment, our quality control team inspects the products and gives the green signal for the actual shipment. We also take adequate care to package our products, keeping in with the global trends. This penchant for quality has been the primary reason behind our phenomenal growth.
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